Simplicalcs

    Volt drop calculator

    A
    m
    Voltage drop
    Supply voltage
    Permitted limit
    Conductor r1
    Voltage at load
    Temp correction
    Adjusted r1
    Worked example — 200A farm submain, 130m
    A 200A three-phase submain was run 130m across a farm, buried direct in ground. 120mm² SWA was considered but its buried rating of ~220A left too little headroom over the 200A design current. 150mm² 4-core PVC SWA was selected: r1 = 0.124 mΩ/m, giving a volt drop of 3.22V (0.81% of 400V) — well within the 5% power limit. CCC buried direct ~248A, giving 48A of headroom.
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    Volt drop is the voltage lost as current flows through the resistance of the line conductor — it does not involve the earth or CPC conductor, which only carries current during a fault. BS 7671 limits volt drop to 3% of supply voltage for lighting circuits and 5% for power circuits, measured from the installation origin to the furthest point. A result within 1V of the limit is flagged as a caution — the cable passes, but the margin is too thin for comfort and the next size up is worth specifying.

    For single-phase circuits, current travels out via the line and returns via the neutral, so the effective resistance is doubled over the cable length. For three-phase balanced circuits, the neutral currents cancel and only the line conductor resistance counts. Resistance values are from BS 7671 Table B1 and manufacturer data for copper conductors at 20°C. The temperature correction factor adjusts for ambient conditions — copper resistance rises with temperature, increasing volt drop proportionally.